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How to Minimize Crushing Noise Emissions on Your Jobsite

Reducing noise in crushing ensures compliance and creates a safer, quieter, and more efficient jobsite

Noise emissions on construction sites can be a significant challenge, especially when using equipment like crushers that handle heavy-duty tasks. Whether you’re working in an urban area, near residential zones, or in environmentally sensitive locations, minimizing noise emissions is critical to maintaining regulatory compliance, community relations, and worker safety. This article will explore practical strategies to reduce crushing noise emissions and create a more efficient, quieter jobsite.

1. Choose Low-Noise Equipment

Investing in advanced, low-noise machinery is the most effective way to minimize noise emissions. Many modern crushers, like those from Rubble Master, are specifically engineered to operate at reduced decibel levels without sacrificing performance. Look for machines that feature:

  • Sound-dampening technology: Built-in insulation or enclosures to reduce operational noise. 

     

  • Efficient drive systems: Quieter operation compared to older models. RUBBLE MASTER diesel-electric impact crushers are surprisingly quiet and you can have a normal conversation next to a running machine without shouting at each other.

 

This can be improved further by upgrading your drivetrain to a full-electric crusher drive. This allows you to utilize grid power and shutting off the diesel-engine.

Hybrid Crushers give you the freedom to operate the diesel engine or utilize existing grid power while maintaining full mobility.

Hybrid electric crusher

Electric crushers utilize the grid-power while sacrificing mobility. Those crushers are stationary or skid-mounted in nature.

Electric crusher

Key Tip: Compare decibel ratings when purchasing or renting crushers to identify the quietest option available.

 

  • Utilize surplus power: Some machines may be able to transfer power from one plant to another. Whether you tie in a hydraulic conveyor to the hydraulics of your screening plant or utilize the electric surplus power of a crusher to operate an electric screening plant, the fewer engines operate, the lower the noise emissions.
Power transfer within a crushing system

2. Optimize Jobsite Setup

How you position and manage equipment on the jobsite can significantly impact noise levels. Consider these best practices:

  • Strategic placement: Position crushers away from noise-sensitive areas, such as residential buildings, schools, or hospitals. Use natural barriers like hills or constructed sound barriers to absorb noise.

     

  • Limit open spaces: Crushers should be operated in partially enclosed areas to contain noise. You can also shield your crushing operation with existing material stockpiles.

     

  • Minimize total equipment fleet noise: Use a tracked conveyor to stockpile material efficiently and avoid irritating noise from wheel loaders' back-up beeping.

     

  • Proper maintenance: Ensure all machinery is well-maintained to avoid excessive noise from worn parts, loose components, or inefficient engines.
65' tracked conveyor after stockpiling crushed material

3. Use Sound Barriers and Enclosures

Temporary or permanent sound barriers can be highly effective in reducing noise emissions. Options include:

  • Sound walls: Constructed wooden, metal, or acoustic barriers can shield noise-sensitive areas.

     

  • Enclosures: Fully enclosing the crusher or using a canopy can reduce noise levels. RUBBLE MASTER Impact Crushers offer an optional ENVIRO hood to reduce the sound pressure from the crushing process.

Minimizing crushing noise emissions is not just about meeting regulations – it’s about creating a safer, more efficient, and community-friendly jobsite. By investing in low-noise equipment, optimizing your jobsite layout, and adopting noise reduction strategies, you can set your projects up for success. For quieter and more effective crushing solutions, consider partnering with manufacturers like RUBBLE MASTER to take your operations to the next level.

 
Weight
Capacity
Engine
Inlet opening
Feed unit
RM 120X Mobile Impactor RM 120X
Impact Crusher
44,000 kg 95,000 lbs
up to 350 tph up to 385 TPH
298 kW 400 HP
1,160 x 820 mm 46" x 32"
4 m³ 5.2 yd³
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RM 100X
Impact Crusher
33,600 kg 74,500 lbs
up to 250 tph up to 275 TPH
242 kW 325 HP
950 x 700 mm 37" x 28"
3.3 m³ 4.3 yd³
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RM 100GO! Tracked Impact Crusher RM 100GO!
Impact Crusher
33,600 kg 74,500 lbs
up to 250 tph up to 275 TPH
242 kW 325 HP
950 x 700 mm 37" x 28"
3.3 m³ 4.3 yd³
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RM 90X
Impact Crusher
28,400 kg 62,500 lbs
up to 200 tph up to 220 TPH
194 kW 260 HP
860 x 650 mm 34" x 25"
2.6 m³ 3.4 yd³
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RM 90GO! Compact Crusher RM 90GO!
Impact Crusher
28,400 kg 62,500 lbs
up to 200 tph up to 220 TPH
194 kW 260 HP
860 x 650 mm 34" x 25"
2.6 m³ 3.4 yd³
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RM 70GO! Compact Crusher RM 70GO! 2.0
Impact Crusher
24,200 kg 53,400 lbs
up to 150 tph up to 165 TPH
115 kW 155 HP
760 x 600 mm 30" x 23"
2 m³ 2.6 yd³
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RM V550GO! Hard Rock Crusher RM V550GO!
Impact Crusher
33,000 kg 75,000 lbs
up to 200 tph up to 200 TPH
286 kW 380 HP
950 X 480 mm 3 x 1.5 ft
5.5 m³ 7.1 yd³
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